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1000L alcohol distilling equipment

​1000-liter simple distillation unit is a mid-sized, single-stage distillation system designed for basic separation of liquid mixtures, typically used in small distilleries or pilot plants. It mainly consists of a 1000L boiling vessel, a condenser, and a collection tank, featuring simple structure, easy operation, and suitability for producing spirits with straightforward flavor profiles without complex fractionation.

PRODUCT DESCRIPTION

1000-liter simple distillation unit is a mid-sized, single-stage distillation system designed for basic separation of liquid mixtures, typically used in small distilleries or pilot plants. It mainly consists of a 1000L boiling vessel, a condenser, and a collection tank, featuring simple structure, easy operation, and suitability for producing spirits with straightforward flavor profiles without complex fractionation.


NO.1 Material difference


1. Material requirements and differences: common materials for distillation equipment are red copper and stainless steel

A: Why use expensive red copper?

1. Red copper has good thermal conductivity;

2. Because the contact between red copper and liquor will play a catalytic role and chemical reaction;

3. Red copper has good resistance to the acidity of raw wine;

4. Red copper can precipitate insoluble copper salts such as butyric acid, acetic acid, capric acid and lauric acid, so that these bad smelling acids can be removed.

B: Red copper is divided into TP2 red copper and T2 red copper. We choose TP2 red copper for its advantages and disadvantages

Disadvantages of TP2 Copper: TP2 Copper is more expensive than T2 copper, so the cost is high.

Advantages of TP2 red copper: TP2 red copper contains 99.9% copper and only a small amount of P (0.015-0.040). The main purpose of a small amount of P is to improve the welding performance of copper pipes, ensure the welding quality of products and prevent leakage.

Advantages of T2 red copper: low price and low cost.

Disadvantages of T2 red copper: T2 red copper contains many other impurities, such as Bi, Sb, as, Fe, Pb and s. The welding performance is poor, which can not guarantee the welding quality of the product and is easy to leak. The most important thing is that in the distillation process, impurities of other components in T2 red copper may be brought into the wine and distilled together.


2. The technical core of distillation equipment

A: The distillation equipment is made of TP2 red copper and 304 stainless steel. It is difficult to weld two different materials together. The welding technology of welding workers is also quite high. We have mature welding technology and skilled welding workers.

B: Internal mechanism of distillation column. Distillation columns are generally integrated. The interior needs to be divided into 5 layers of partitions and blisters. Large equipment needs to be borrowed for production. If there is serious air leakage and liquor leakage between each internal layer, then that layer cannot form the liquid level layer of liquor, so this layer cannot play the role of distillation column.


3. Advantages of distillation equipment

A: Flanging welding technology is adopted at the welding position of distillation equipment to ensure no leakage of distillation equipment.

B: The distillation pot is divided into single layer, double layer and three layers. The three-layer distillation pot is jacketed for heating. The bottom and surrounding of the distillation pot are heated at the same time, which has high heating effect and energy-saving effect.

C: The split condenser and condenser are cooled by tubes. There are many tubes inside, with large heat exchange area and high cooling effect.


NO.2 Brief introduction of distillation equipment


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Technical parameters of 1000L distillation equipment


Name

Distillation equipment

Working volume

1000L

Design volume

1250L

Distillation mode

Tower distillation

Distillation time

About 5-10 hours

Heating mode

LPG gas direct fire heating

Cooling mode

Cold water circulation cooling

Area of cooling surface

7.38㎡

Overall power

3KW


Configuration and quotation of 1000L distillation equipment

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NO.

Name

Explain

QTY

1

1000L

Distillation pot

1. Volume: 1000L (working volume)

1250L(Design volume)

2. Material: SUS304 stainless steel(Fish scale pattern)

(SUS304 stainless steel inner tank , stainless steel heating layer and fishscale coating)

3. Style: double-layer design, Heating of LPG gas directly at the bottom of the distillation pot, Including external insulation layer.

4. Material of insulation layer: aluminum silicate rock wool, high temperature resistant, fireproof material.

5. Configuration: Full glass manway, Safety    valve,Pressure gauge, Thermometer, PT100 temperature sensor, Ball valve, Blowdown valve, CIP cleaning ball, Motor mixing, Exciter lamp, and  Gas stove head etc

6. Thickness: the thickness of SUS304 stainless steel liner is 3mm, and the outer casing is 2mm

1

2

Onion head

1. Material: SUS304 stainless steel

2. Style: Ball shaped

3. Thickness: 3mm (shell wall thickness)

4. Configuration: Mirror

1

3

Condenser

1.Material: SUS304 stainless steel(Fish scale pattern)

2.Size: 12”(Φ300mm)    

3. Style: column type condensation (shell and tube type), there are 235 channels of SUS304 stainless steel tube inside

4.Area of cooling surface:7.38㎡

5.Standard configuration: Thermometer and CIP cleaning ball

1

4

Parrot out mouth

1. Material: SUS304 stainless steel

2.Style: simple type, easy to observe the wine situation

1

5

Pillar

1. Material: 304 stainless steel

1

6

CIP cleaning

1. Material: 304 stainless steel

2. Power: 1.5KW (EX)

3. Function: used to clean Distillation pot, Onion head, and Condenser.

4. Configuration: stainless steel pipe and valve, each part can be controlled separately Cleaning

1

7

Mixing motor

1. Power: 1.5KW (EX)

1

8

Gas stove head

/

1

8

Control box

1. Style: ordinary button type, 304 stainless steel shell

2. Function: control the switch of mixing motor and CIP cleaning pump, measure and display temperature, etc

1


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